Details
Standard Configuration
Software control and options:
- Graphic control POS 2000 Professional
- Monitor in front of the machine, integrated into the casing – rotatable
- Radius function
- PC Version (external programming), 1. license
- Remote maintenance (connection via RJ45 network cable to be provided by customer)
Gauge
- Motorized back gauge MAH 25R, working range 30 – 1600 mm, motorized adjustment via ball screws
- sheet support table with balls
Clamping beam
- Stroke 500 mm
- Geometry 45°
- Tool clamping WZS 2500 with hydraulic clamping
Folding beam
- Max. bending angle: 180°
- Tool clamping WZS 1000 with mechanic clamping
- Motorized folding beam adjustment 60 mm
- Motorized crowning device
Bottom beam
- Motorized bottom beam adjustment 60 mm
- Tool clamping WZS 17000 with mechanic clamping
Work safety
- Footswitch movable on guide rail
- Safety enclosure on the left and right of the machine with two shelves each
Tools
- Bottom beam blade without finger grooves (Min. gauge dimension 120 mm) or with finger grooves (Min. gauge dimension 30 mm), tools hardened, nitrate
- Folding blade 2-piece, h = 110 mm, width = 18 mm, and reinforced folding blade, 2-piece h = 110 mm, width = 112 mm
- All tools ca. 1100 N/mm², inductive hardened, phosphate
- Standard machine without clamping beam tools
Others
- The motor drive 37 kW
- Anchor plates incl. dowels
Tools/Options
Special equipment
Software control
POS 3000 3D Graphic control, DXF-Import and more processor capacity – Unfold software „SCHRÖDER Unfold. “
Back gauge
- Thanks to its modular system, the motorized back gauge MAH 25R 30-1600 mm can be extended to J- or U-gauge: J-shape 30 – 1600/3200 mm or U-shape 30 – 3200 mm
- Angle gauge on the right or left side, adjustable
- Gripper gauge system MAH21, gauge table 120 – 2000 mm, reinforced sheet supports with balls movement range 1880 mm, four pneumatic grippers fixed screwed (minimum height clamping beam tool 80 mm)
Safety
- Additional equipment for 2-man-operation control in accordance with accident prevention rules is required
- Safety package Plus: Light barrier package in front, RFID switch to secure the side doors
Others
- Tool cabinet WZS 2500
- Cabinet on the left for storage of goat‘s foot segments
- Cabinet on the right for storage of sharp nose blade SA 45 segment length 500 and 540 mm as well as 2 shelves
- Package „operation from the rear“: 2nd monitor on the rear incl. height-adjustable support arm system HMA-Lift and rear lighting 3x PROFILIGHT LED, 2nd foot switch on the rear, access security in front via light barriers.
- Covering of hydraulic unit, Voltage transformer 52 kVA
Software
POS 2000 Professional
The standard for industrial folding machines
The proven POS 2000 Professional makes programming a folding machine fast and comfortable.
The desired program components can be selected from a comprehensive and expandable catalogue. The angle and side dimensions can be easily changed by pressing the monitor.
The control software displays exactly what the machine is doing: The folding machine, workpiece, and tool are shown schematically and updated for every bending step. Anyone who programs work preparation away from the machine can test the quality of their program using the bending simulation, which effectively avoids waste and delays during production.
The software not only controls the machine but also offers assistance to the user: for each bending step, all of the necessary operator activities, like turning, rotating, etc., are displayed.
POS 3000 3D graphic control
Interactive sheet design
POS 3000 3D graphical control is one of the most powerful controls on the market. Because both the hardware- and software come from a single provider, the PowerBend Professional and POS 3000 3D graphical control are a perfect match.
Working with POS 3000 is extremely comfortable:
Clearly laid-out product selection, including a search function and navigation in submenus, enables the operator to select work steps and connect them in the production plan menu to create sequences.
Individual product profiles can be designed very quickly via the intuitive finger-activated drawing feature. The exact dimensions may be entered and changed in the dimensioning menu. In order to check and coordinate with the customer, the drawing may be outputted on paper using a printer.
Using the program that is created, the software generates the optimal sequence of bends, including automatic collision and threshold value monitoring. The folding angle and cut are corrected automatically using interpolation from the database.
Unfold software – Schröder Unfold
Uncomplicated and simple
In order to coordinate hardware and software perfectly, Hans Schröder Maschinenbau developed unfold software to calculate the blank size of the sheet and the program with effortless precision.
Technical Data
The sheet metal folder EVO Heavy Duty is our strongest folding machine that is able to bend up to 16 mm thick sheets over a working length of 3240 mm. We set standards in industrial folding and combine maximum precision with the highest possible bending performance.