Details
Standard configuration:
Software control
- POS 3000 3-D Graphic control on swivelling arm
- Radius function
- Remote maintenance via Internet
Back gauge system
- Positioning gauge 1700 mm as U-shape, segmented support plates with steel balls
- Lateral angle gauge right and left side 1500 mm (outside)
- Suction plates in gauge table, controlled via POS 3000
- two pneumatic pop-up square arms assembled on the aisle side, program-controlled
- The gauge axis in the front
Clamping beam
- Clamping beam stroke 1090 mm
- Clamping beam geometry 180°
- Hydraulic tool clamping of the clamping beam
Folding beam
- Up and Down folding beam, automatically controlled via POS 3000
- Pneumatic tool clamping device
- Motorized folding beam adjustment 180 mm
- Motorized folding centre adjustment 100 mm
- Central crowning device motorized
- Centre point adjustment, converter-controlled drive
Work safety
- Protection via light barrier controlled by safety-PLC for operation from the rear
- Safety package for operation from the front, incl. 2nd foot switch on rail for lateral movement (in combination with tool changer clamping beam, no operation from the front possible)
Others
- Footswitch
- Anchor plates, incl. dowels
Tools
- Standard machine without tools
Tools/Options
Special equipment:
Clamping beam
- Fully automatic tool changer
Software control
- External programming
- Schröder Unfold Software
Back gauge system
- Side table left or right, sheet support table closed with ball rollers
- Pneumatically lowerable gauge fingers
- Various back gauge extensions on the right and/or left side with pneumatically lowerable gauge fingers (balls in table)
Others
- Tool cart for blades, rails and segmented tools
- Voltage transformer 52 kVA
- Air conditioner on both switch cabinets
- Overseas packaging
Safety
- Additional equipment for 2-man-operation control by accident prevention rules required
Tools
- Various folding beam, clamping beam and bottom beam tools
Software
POS 3000 3D graphic control:
Interactive sheet design
POS 3000 3D graphical controls are among the most powerful controls on the market. Because both the hardware and software come from a single provider, the SPB Evolution UD and POS 3000 3D graphical controls are a perfect match.
Working with POS 3000 is extremely comfortable:
Clearly laid-out product selection, including a search function and navigation in submenus, enables the operator to select work steps and connect them in the production plan menu to create sequences. Individual product profiles can be designed quickly via the intuitive finger-activated drawing feature. The exact dimensions may be entered and changed in the dimensioning menu. To check and coordinate with the customer, the drawing may be outputted on paper using a printer.
Using the program that is created, the software generates the optimal sequence of bends, including automatic collision and threshold value monitoring. The folding angle and cut are corrected automatically using interpolation from the database.
Unfold software – Schröder Unfold
Uncomplicated and simple
To coordinate hardware and software perfectly, Hans Schröder Maschinenbau developed unfold software to calculate the blank size and program with effortless precision. Step-files are imported into Schröder unfold, they are unfolded to create the flat pattern, calculating cut size, notch development, and internal geometry placement. The most efficient bending sequence is then calculated and the machine program created. The last step is the creation of the flat profile in a DXF format that can be exported for use in the blank creation process.
Tool changer
Fully automatic tool changer
Complex tools and small batches – no problem with the industrial folding machine MAK 4 Evolution UD from Hans Schröder Maschinenbau with top options: the fully automatic tool changer. In a matter of seconds the clamping beam and also the folding beam can be equipped with tools.
Details
Fully automatic tool changer for clamping beam tools with a hydraulic tool clamping device (a total of 8 axes) for max. tool height of 500 mm (without toolings)
Two asynchronously movable tool changers with one gripper unit each
- incl. safety fence with lateral access door
- incl. air conditioner on both switch cabinets
- Central lubrication, program-controlled via POS 3000
Additional option: automatic tool changer for folding beam tools with pneumatic tool clamping device (without toolings)
Technical Data
Success Stories
Industrial sheet metal folding with state-of-the-art Up-and-Down technology – the MAK 4 Evolution UD features interesting details and extra options such as particularly rigid frames and main modules, extended opening heights (850 mm clamping beam, strong drives, speed optimiser, float-free planetary drive motors, options for back and front stops, or a safety PLC with light barriers to make the work areas safer. Thanks to this machine, we can achieve extremely high levels of automation.
Schroeder MAK 4 Evolution
Drives, tools, stop, Schroeder quality is present in every detail
Every rotating unit of the tool changer features three gripping arms
Segmented tooling provides complete flexibility to create any part
Up-down Function
Optional fully-automatic tool changer for clamping beam
Backgauge system with pneumatic reacting finger stops
Suction gauge
Unfold software – Schröder Unfold Uncomplicated and simple
