Details
Standard configuration:
Software control and options
- Graphic control POS 2000 Professional
- Monitor in front of the machine integrated into the casing – movable
- 2nd monitor on the rear is movable via a guide rail
- PC Version (external programming)
- Remote maintenance (connection via RJ45 network cable to be provided by customer)
- Radius function
Gauge
- Positioning gauge as U-shape: 20 – 1600 mm
- two sectors, pneumatically lowerable, sheet support table with balls, recirculated ball screws (+/- 0,1 mm)
Clamping beam
- Clamping beam stroke: 650 mm
- Clamping beam geometry: 180°
- Clamping beam drive: 2x 3,0 kW (converter-controlled, trapezoidal spindle)
- Hydraulic tool clamping
- Axis inclination of clamping beam
- Tool positioning display alongside the clamping beam
Folding beam
- Up’n Down folding beam, program-controlled
- Drive 2x 5,5 kW (Umrichtergesteuert, Trapezspindel)
- Hydraulic tool clamping
- Motorized folding beam adjustment 160 mm
- Motorized folding centre adjustment +80/-15 mm
- Central crowning device motorized
Bottom beam
- Bottom beam blade ca. 1100 N/mm², one-piece, with finger grooves (Minimal gauge 20 mm)
Tools
- Standard machine without clamping beam- and folding beam tools
- Bottom beam blade, one-piece, 30° with finger grooves, minimal gauge 20 mm,
ca. 1100 N/mm2 surface-hardened (nitrated) (WZS 16300)
Safety and others
- Access security in front via light barriers
- 2nd foot switch on the rail for lateral movement
- Protection from the clamping beam/portal via a light barrier
- Tools: Standard machine without clamping beam- and folding beam tools
- Air conditioner
- Footswitch
- Anchor plates, incl. dowels
Tools/Options
Special equipment:
Technology package 3D
- POS 3000 3D-Graphic control, DXF-Import and more processor capacity
- Suction plates in gauge table with six suction units, program-controlled incl., positioning against the folding beam
- two fixed square arms (left and right side)
- two pneumatic pop-up square arms assembled aisle side
Back gauge
- Back gauge extension to J- or U-shape possible: Basis U-gauge 20 – 1600 mm
- two fixed square arms (left and right)
- two pneumatic pop-up square arms assembled aisle side
Software control
- POS 3000 3D Graphic control, DXF-Import and more processor capacity
- POS 3000 or POS 2000 Professional PC-Version
- SCHRÖDER Unfold Software (POS 3000 PC version necessary)
Safety and others
- Additional equipment for 2-man operation control by accident prevention rules required
- Voltage transformer 30 kVA
- Overseas packaging/container
- Various bottom beam, folding beam, and clamping beam tools
Software
POS 2000 Professional
The standard for industrial folding machines
The proven POS 2000 Professional makes programming a folding machine fast and comfortable.
The desired program components can be selected from a comprehensive and expandable catalogue. The angle and side dimensions can be easily changed by pressing the monitor.
The control software displays exactly what the machine is doing: The folding machine, workpiece, and tool are shown schematically and updated for every bending step. Anyone who programs work preparation away from the machine can test the quality of their program using the bending simulation, which effectively avoids waste and delays during production.
The software not only controls the machine but also offers assistance to the user: for each bending step, all of the necessary operator activities, like turning, rotating, etc., are displayed.
POS 3000 3D graphic control
Interactive sheet design
POS 3000 3D graphical control is one of the most powerful controls on the market. Because both the hardware- and software come from a single provider, the PowerBend Professional and POS 3000 3D graphical control are a perfect match.
Working with POS 3000 is extremely comfortable:
Clearly, laid-out product selection, including a search function and navigation in submenus, enables the operator to select work steps and connect them in the production plan menu to create sequences.
Individual product profiles can be designed very quickly via the intuitive finger-activated drawing feature. The exact dimensions may be entered and changed in the dimensioning menu. In order to check and coordinate together with the customer, the drawing may be output on paper using a printer.
Using the program that is created, the software generates the optimal sequence of bends, including automatic collision and threshold value monitoring. The folding angle and cut are corrected automatically using interpolation from the database.
Unfold software – Schröder Unfold
Uncomplicated and simple
In order to coordinate hardware and software perfectly, Hans Schröder Maschinenbau developed unfold software to calculate the blank size of the sheet and the program with effortless precision.
Technical Data
Success Stories
The motorized folding machine PowerBend Industrial UD is a professional solution for efficient and reliable continuous use in industrial production. Thanks to its extremely rigid construction, this machine is characterized by the highest precision and performance power.
Powerband Industrial UD
Rear view of the U shaped backgauge
3D technology
POS 3000 3-D Graphic control (optional)
Unfold software – Schröder Unfold Uncomplicated and simple
